Did you know?

Learning from staff claims relating to exposure of substances hazardous to health

Advise / Resolve / Learn

Introduction

In healthcare environments, staff members can become exposed to substances hazardous to health as part of their day-to-day work that can lead to adverse outcomes to health. By sharing our claims data as a catalyst for learning, we aim to encourage improvements in reducing harm and improving staff safety. This resource outlines risks associated with these exposures, and illustrates learning from claims through illustrative case stories and an analysis of recurring themes in settled claims.

NHS Resolution received 371 claims for harm caused by exposure to substances hazardous to health from incidents occurring between 1 April 2013 and 31 March 2023. The total cost for closed claims was £5,989,451. Of these 371 claims, there were 165 that were settled with damages paid. The total cost of damages paid was £2,471,880, excluding defence and claimant costs. 58 of the 371 claims are still open, they have been excluded from this analysis. These claims could go on to settle with or without damages1.


Did you know? Managing hazardous substances in the workplace

The Control of Substances Hazardous to Health Regulations (COSHH) Regulations 2002 (as amended) requires employers to:

  • Assess the risks that arise from the use of hazardous substances. This includes arrangements to deal with accidents, incidents or emergencies, such as those resulting from serious spillages. The assessment must also include health and safety risks arising from storage, handling or disposal of any of the substances.
  • Prevent or, if this is not reasonably practicable, control exposure to such substances.
  • Provide staff with information, instruction and training about the risks, steps and precautions the employer has taken to control these risks, e.g. provision of appropriate personal protective equipment (PPE). See the hierarchy of hazard control.

Hazardous substances can be present in many parts of the healthcare environment and can include dusts, gases or fumes that are inhaled. They can also be present in liquids, gels or powders containing chemicals that come into contact with the eyes or skin, or harmful micro-organisms that can cause infection, an allergic reaction or are toxic. 

The effect can be immediate, such as dizziness, chemical burns and stinging eyes, or can take many years to develop, such as lung disease and dermatitis. Many of the long-term or chronic effects are incurable.

Ill health caused by these substances used at work is preventable and, if they are used properly, they almost never cause harm.


Scope of analysis

The substances listed below have been excluded from this data set:

  • Asbestos (excluded as it is not covered by COSHH regulations 2002).
  • Radioactive substances e.g. ionizing substances (excluded due to separate regulations).
  • Some biological agents e.g. Covid-19 and influenza (excluded due to data reporting period still open).
  • Lead (excluded due to separate regulations).
  • Pathogens e.g. salmonella, nickel, contaminated water, legionella, pseudomonas (excluded due to low claim numbers).
  • Needlestick injuries are covered by COSHH, but they are also covered by the Medical Sharps Regulations and are therefore excluded from this analysis. Further information can be found in Did you know? Preventing needlestick injuries.

Substances hazardous to health

Staff are eligible for compensation when certain criteria are met, the claimant needs to establish a breach of duty of care, injury/harm and causation (that the two factors are linked)2. For more information visit Liabilities to third parties scheme.

Figure 1: Chemical breakdown of substances hazardous to health

The range of claims shown in Figure 1 displays all claims settled with damages paid by substances hazardous to health. Chemicals represents a significant proportion of claims, this is broken into two categories of cleaning chemicals and other chemicals3. A breakdown of cleaning chemicals is shown below.

Dust and fumes and cleaning chemicals were the highest occurring hazards4. This can be expected due to the frequency of cleaning required across NHS organisation estates (corridors, small windowless rooms, external and internal building repairs, and clinical areas). 

Figure 2: Breakdown of all chemicals


Themes

In the majority of claims multiple contributory factors led to harm. Within this multiple claim category often there was more than one safety breach which resulted in harm. These include organisational failure to prevent exposure, failure to risk assess, failure to monitor exposure, and failure to provide adequate PPE and training.

Within PPE it was found that inadequate PPE was provided, or the PPE was ill-fitting. Commonly, within ventilation, harm was caused by mixing chemicals in an inappropriate and poorly ventilated setting.

A circle showing the multiple contributory factors that result in patient harm: Equipment, Training, Environment, Product misuse Ventilation and PPE. Three clinicians stand inside this circle with the words "we must work together to prevent and control exposure of substances to health."

Staff by job role most impacted by substances hazardous to health

Due to the diversity of job titles used by the NHS to describe similar vocations, we have categorised the data into 14 general staff occupations, outlined in the table below. These illustrate a mixture of staff registered with a professional body and staff working in a supportive role. From the 165 claims settled with damages the frequency of claim is spread across 11 of these occupations. Those undertaking cleaning roles or clinical support work were among the highest claimants.

Figure 3: Total number of successful claims by occupation

Substances hazardous to health pose a risk and can cause injuries to all healthcare staff. Various categories of substances impact specific vocations differently. In our cohort of claims the most frequently affected staff were facilities staff (28%), followed by healthcare support staff (16%), nursing (13%) and ambulance staff (8%). The chemical groupings are shown in Figure 4 below.

Figure 4: Claims related to substances hazardous to health


Common impacts of injury

In certain circumstances chemicals can put people’s health at risk and cause disease. When cleaning or disinfecting chemicals are used in the workplace, the law requires control of their use by assessing the risks in the workplace and implementing and maintaining effective control solution5. National Standards of Healthcare Cleanliness provide further guidance6.

Some chemicals such as formaldehyde can be detected by smell. Acute exposure to formaldehyde can be highly irritating to the respiratory system (eyes, nose, and throat) causing a cough and wheeze or allergic reaction. Over time low level exposure in the air or on the skin can cause asthma-like respiratory problems and skin irritation, such as dermatitis and itching and at worse may cause severe mucous membrane irritation and changes in lung function7.

Figure 5: Injuries for claims settled with damages

Did you know?

Did you know that it is the responsibility of your employer to actively risk assess your work environment to ensure your safety while mixing cleaning chemicals. Our analysis shows multiple system factors can contribute to harm. The hierarchy of controls framework can assist with minimising risk.

Did you know?

The top two types of injury to staff found in claims are damage to the internal organs and sickness/disease. For both injury to internal organs and sickness/disease, cleaning chemicals are most commonly contributed to the injury with the majority of claims showing multiple contributory factors led to harm.


Case stories

The case stories are illustrative and are based on combined examples of real events. NHS Resolution is sharing the illustrative experiences of those involved to help disseminate learning and prevent similar events happening to patients, families, and staff in the future. Each case needs to be considered on its own merit – our recommendations are potential mitigations and should not be considered as a replacement for internal organisational risk assessments, and relevant Health and Safety Executive (HSE) guidance. The case stories do not provide an exhaustive list of causes or recommendations.

We recommend that you familiarise yourself with UNISON Handbook and Health and Safety Executive (COSHH) Guidance8 because this provides greater contextual detail of employer and employee responsibilities.

As you read about these case stories, please ask yourself:

  • Could this happen in my organisation?
  • Who could I share this with?
  • What can we learn from this?


What can you do?

Recommendations

  1. Familiarise yourself with the hierarchy of controls.
  2. Understand the risks involved in your role such as mixing chemicals.
  3. Don’t use ill-fitting PPE and make sure you are in a suitable environment with adequate ventilation while using any chemicals.
  4. Ensure you are aware of your internal safety policies and procedures, and escalate any concerns to your manager in writing to ensure they are documented.
  5. Follow the HSE guidance detailing the 8 principles of controlling COSHH hazards.

References

1 This may not be the full amount of compensation if further payments are due to be made in the future.

3 The ‘other chemicals’ descriptor has been used where no specific type of chemical has been named. Claims under this descriptor identified injury sustained by chemical burn, injury affecting the sense, or injury to internal organs.

4 Vehicle fume has been included within ‘dust and fumes’ as a sub-theme as these claims were associated most commonly with vehicle related fumes and carbon monoxide.

Acknowledgements

Logo for NHS Staff Council Health Safety and Wellbeing Group.

Developed in collaboration with members of NHS Staff Council’s Health Safety Wellbeing Group

Abigail Fogarty RMN
Associate Safety and Learning Lead, NHS Resolution

Justine Sharpe RD
Safety and Learning Lead, NHS Resolution and Patient Safety Specialist, Dietician

Matt Hall CMIOSH
Associate Director of Health, Safety and Working Environment
Imperial College Healthcare NHS Trust

Dipak Chauhan, CMIOSH, C.ErgHF, MIEHF
Head of Trust Health and Safety
Health and Safety Department, Corporate Division
Barking, Havering and Redbridge University Hospitals NHS Trust

Joe Donnelly
National Officer (Health and Safety)
Unison

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